Throttle Bodies

Controlled air, optimised combustion

Throttle bodies are key components in today’s petrol engines and also play an important role in many diesel engines. They ensure the right amount of air reaches the engine under all driving conditions. Designed to provide precise air intake control, NTK throttle bodies are tested to meet the highest technical standards, ensuring stable performance, reduced emissions and smooth engine response.

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Throttle Bodies Types

There are three main types of throttle bodies used, depending on the vehicle’s generation and engine system design.

Mechanical throttle bodies were the standard in vehicles up to the early 1990s. These systems use a direct cable connection between the accelerator pedal and the throttle flap, making the driver’s input purely mechanical.

From the late 1980s to the early 2000s, hybrid throttle bodies became more common. They still use a Bowden cable for mechanical actuation, but also transmit the flap position electronically to the ECU. This allows for fine adjustment via a positioning motor, resulting in better responsiveness and improved emissions handling.

Since the 2000s, most vehicles have adopted electrical throttle bodies. These have no mechanical link to the pedal. Instead, the driver’s input is detected by an electronic pedal (e-gas) and interpreted by the ECU, which then controls the throttle flap via a servomotor. These systems provide precise, real-time control and seamless transitions between driving states.

In diesel engines, throttle bodies are often used to regulate intake air, especially to support exhaust gas recirculation (EGR) and to dampen engine vibrations during shutdown. They can be found with or without integrated electronics, depending on the application.

All NTK throttle bodies are tested under extreme conditions, including thermal cycling from –40 °C to +150 °C, lifecycle testing, and validation of resistance to contamination, vibration, and wear.

Throttle Bodies Function Principles

The main role of the throttle body is to adjust airflow into the engine, based on driving demands. At idle, the throttle plate remains almost closed, allowing only a small amount of air to maintain combustion. During part-load driving, the flap opens partially to balance power delivery and efficiency. When the driver demands full power, the throttle opens completely, allowing maximum air intake for peak engine output.

This regulation must happen with great precision, especially in modern vehicles. The ECU relies on feedback from sensors like the Mass Air Flow (MAF) and the Manifold Absolute Pressure (MAP) sensor to calculate the appropriate flap position and adjust the fuel-air mixture accordingly. This ensures clean combustion, stable RPM, and reduced fuel consumption.

Throttle bodies also support other systems. In petrol engines, they contribute to ignition timing control through intake vacuum. In petrol engines, they are involved in the brake booster function by maintaining the vacuum needed for enhanced braking, whereas in diesel engines, the vacuum is supplied by a dedicated pump (0.5–0.9 bar). In diesel engines specifically, they help manage EGR flow and prevent shaking or vibration during engine shutdown.

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FAQ

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